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FurnXpert Continuous HeatTreat Furnace Software offers the ability to design and simulate Belt, Pusher, Roller Hearth, Walking beam furnaces primarily used in heat treating applications, e.g., Sintering, Annealing, Hardeneing, Normalizing, Tempering, Brazing etc. The parts simulated in the software could be of various shapes like billets, rounds, pipes, plates, are small or large parts with arbitrary shapes.

M O D U L E S   A N D   F E A T U R E S

Furnace Configurator: The furnace configurator module provides users the ability to create a virtual furnace. Input parameters include:

  • Muffle User can create muffles of various shapes primarily in Sintering and Brazing Furnaces
  • Furnace Insulation - Users can create their own insulation from a list of refractories
  • Heating Type - The type of heating can be either electrical or gas/oil fired
  • Cooling section - The software is capable of simulating cooling section (air or water cooled) for parts annealing
  • Other Information - Fan, Muffle, Process Gas

Profile Module: The software comes with a profile creation wizard. Profiles can be created from the following options:

  • Zones Stepoints or Zone Temperatures
  • Distance/Temperature inputs
  • Existing Part Profile - Thermocouple runs
  • Existing Furnace Profile - Thermocouple runs

Process Parameters: The user has the ability to vary process parameters such as temperatures, Pusher/Rolling/Belt Speed, and process gas flows.

Part Module: A selection of basic part shapes is provided with the software. A new part can be configured by supplying new dimensions and material properties (provided with the software). The basic parts that can be created are cylinder, bushing, blocks, sheets, flange, etc. In some cases the user can input only mass and surface area of the parts.

Part Placement: The user can run furnace simulations using different part orientations to determine the effects of part placement on furnace design and performance. Part placement data include different container hoding the parts (Baskets, Trays, Peers, etc.), part arrangement inside the container, and container position inside the furnace.

Property Data: Provides the user with a tool to create new materials, refractory and fuel.

Heat Audit/Power Calculations: Calculates heat to part, refractory loss, heat to gases, and heat and energy/power consumed in different zones.

Results: Results include Distance-Temperature profile of the furnace and parts, density profile for PM and MIM parts, delubrication point for PM parts, zone wise thermal loading, and heat requirement along with the energy used for the run.

Reports: Results from each calculation can be displayed in report format, can be exported to excel spread sheet and can be directly printed or converted to PDF format or Excel spreadsheet.

Case & Tutorial: 2 free cases and on-line free training for 1 hour comes withe software.

Operating System: The new software is developed on dot net technology and runs seamless on XP, VISTA, Windows 7, 8.and 10

Price of the software: *SINGLE USER Annual / Perpetual license

  •   FX Continuous Heat Treat 2016
USD 1990 USD 2190
  •   FX Continuous Pipes Heat Treat 2016
USD 1490 USD 1690
  •   FX Continuous Plate Heat Treat 2016
USD 1490 USD 1690
  •   FX Continuous Strip Heat Treat 2016
USD 1490 USD 1690
  •   FX Continuous Sintering & Brazing Furnace
USD 1490 USD 1690

Technical Support:The technical support package entitles the user to help-desk support via telephone or e-mail for a period of 1 year from the date of purchase. During this period the user will also be provided with free software upgrades, as they become available. The technical support package can be renewed at 20% price of the software after the end of evry year.

Multi User Discounts: Multi User License Discounts are available. Discounts: 5 10 license 10% discount, more than 10 licenses 15% discount

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